蘑菇传媒

In the field of chemical production, the compressed air system, as a key power source, its stability and energy efficiency level directly affect production efficiency and operating costs. Recently, a large chemical enterprise in the northwest region successfully completed the energy-saving renovation and upgrade of its compressed air system. By adopting the BAE-110FC+ permanent magnet variable frequency twin screw air compressor, it has achieved remarkable energy-saving benefits and improved operational stability.

Project Background

The original compressed air system of this chemical enterprise used traditional power frequency air compressors, which had problems such as high energy consumption, large fluctuations in air pressure, and relatively high maintenance costs during actual operation. With the expansion of production scale and the increase in energy-saving requirements, the enterprise has set higher standards for its compressed air system:

1. It requires stable air supply pressure, with the fluctuation range controlled within ±0.1 bar.

2. It needs to adapt to the characteristics of the gas consumption of the 24-hour continuous operation of chemical production.

3. It must meet the enterprise's sustainable development goal of energy conservation and consumption reduction.

The Solution of Geso Permanent Magnet Variable Frequency Air Compressor

After in-depth research and technical demonstration, the project finally selected the Geso BAE-110FC+ permanent magnet variable frequency twin screw air compressor solution. This solution has the following technical advantages:

1.High-efficiency and Energy-saving Design

Using a permanent magnet synchronous motor (IE5 level), the comprehensive energy efficiency is increased by more than 30% compared with ordinary air compressors.

Equipped with an intelligent variable frequency control system, it automatically adjusts the rotation speed according to the actual gas consumption demand.

The two-stage compression technology ensures higher energy efficiency output.

2.Stable and Reliable Operation

The air displacement can be adjusted within a wide range of 7.5 - 24.0 m?/min.

The precision screw main unit design features small vibration and low noise.

The intelligent interlocking control system monitors the operation status in real time.

3.Intelligent Management

The remote monitoring system enables all-weather operation management.

The fault warning function reduces the risk of unexpected shutdowns.

The operation data is automatically recorded and analyzed.

Project Implementation Results

After the project was put into operation, through professional testing and actual operation verification, remarkable results have been achieved:

1.Outstanding Energy-saving Benefits

The comprehensive energy consumption of the system is reduced by more than 25%.

The annual electricity consumption is saved by more than 20%.

The investment payback period is expected to be no more than 2 years.

2.Improved Operational Stability

The fluctuation of the air supply pressure is controlled within ±0.1 bar.

The equipment failure rate is reduced by more than 60%.

The maintenance workload is greatly reduced.

3.Significant Environmental Benefits

The noise is controlled within the industry standard range.

The equipment vibration is significantly reduced.

It fully meets the environmental protection requirements.

The successful implementation of this project provides a typical example for the energy-saving renovation of the compressed air system in the chemical industry. Its experience is worthy of reference by the industry, verifying the applicability of the permanent magnet variable frequency technology of air compressors in the chemical industry; demonstrating the management advantages of intelligent gas compression systems; and providing a replicable solution for energy conservation and emission reduction in the industry.

We are continuously committed to the innovative research and development of industrial gas energy-saving technologies, and provide more efficient and intelligent compressed air solutions (supporting non-standard customization) for customers in various industries. If you need to learn more technical details or obtain professional consultations, you are welcome to contact our technical team at any time.